A CNC router, also called CNC Milling machine is a computerized Numerical Controlled machine that enables you to cut various materials using a 3D cutting CAD/CAM software. The CAD/CAM converts your design into a tool path so that your machine can create 3D shapes. It can cut various material, like wood, foam, plastics and metals. When conversing regarding the axis of the router we refer to the movement of the 1218 Stone CNC Router in which it rotates. When talking about the axis we make reference to a fixed imaginary line for the measurement of the coordinates through which the router will cut.
It could rotate X, Y, and Z which means that the machine can move right to left horizontally (X-axis), front to back horizontally (Y-axis) and vertically up and down (Z-axis), as well as around itself. The working tool also provide an X-Y-Z axis motion. Adding rotation movements in other directions on top of that and you will have a 4 or perhaps a 5-axis machine or maybe more.
In simple terms, a 3-axis router involves moving the cutting tool along 3 different axis, which makes it ideal for parts and prototypes that are not too deep. A 4-axis router adds another rotary axis movement called “A axis”, along with a 5-axis CNC router involves movement from the cutting tool along 5 different axis simultaneously (2 additional axis).
There is a conception more and more complex cuts could only be made using the 5 or more axis machine, but will it be a misconception or otherwise? We should be able to perform nearly every cut employing a 3-axis router, even more complex shapes. However, the five-axis has the capacity to machine on all five sides of a piece simultaneously, thus plays a part in the flexibleness and capabilities of the machine operator, shortening machining time. For example, seeking to machine a game dice, if utilizing a 3-axis router, the device will only be in a position to cut one side in the dice in one operation. The operator will likely then must turn the dice to machine another sides, doing a new set-up, occasionally being forced to alter the tool bit. Using a 5-axis, the device can cut all 5 sides from the dice simultaneously, being forced to turn the dice just one single more hours for that 6th face.
Having the additional 2 axis along with a larger x-axis on the 5-axis CNC router allows to shorten the project time and to be able to handle larger parts, but simultaneously, possessing a longer x-axis can result in less stability and accuracy and requires the entire attention from the operator. So, similarly we have machines which will create certain more complex shapes faster, thus is much more efficient, but concurrently, those are less affordable and a lot more complicated machines to function and maintain.
So, the amount of axis of any CNC router machine do we need? The preference depends on the particular manufacturing application needed and the end result required. Below are a few instances in which the 5-axis router could be used more than a 3 or 4-axis:
You possess an unusual from the norm shaped piece to create. If you may need greater cutting speed (A 5-axis it is possible to perform the cut in just one single set-up instead of being forced to stopping and starting the tool repeatedly using a 3-axis, turning the shape to machine it on all sides)
In order to save money on working area (One single 5-axis machine can replace several 3-axis machines running at the same time). There are times where having a 5-axis CNC router is not enough and rather, you would require a 3-D printer or both. Sometimes, a 3-D printer is simpler to utilize and it has less limitations when making a shape, nonetheless it is less precise compared to a router and is also limited using the material it can use, mostly confined to thermoplastics and resin.
The bottom line is that you will get similar quality results with both 3-axis and 5-axis routers, however, if speed is of the major essence, you might want to think about the 5-axis. Bear in mind the most recent requires more difficult operation, leads to more deterioration, and is also more expensive.
For those who have a 3D model you intend to design in fact it is either too big or too thick to be machined as a result of height or cutter length restrictions or perhaps the foam material not being thick enough, the shape could be sliced into sections. Each slice will be machined separately making use of the router and so the pieces may be glued together. The machined parts are able to be sanded and coated with protective hard shell and painted, that can also look after eliminating any visible grooves due to the gluing. Routers could also be used to generate molds that will later be poured with concrete or polyurethane and other casting materials.
CNC routers range between several inches of working area completely as much as 50 feet in length. Every router utilizes a spindle – it is the motor that is certainly doing the actual cutting. Router’s spindles vary from 1HP (horse power) to 20HP and above, and they also is capable of holding end mills (the driller) from 1/16″ all the way to 2″ and above. Different materials require different end mills and different cutting speeds. The denser the fabric the slower the cutting speed.
If you need to produce a foam shape design that is certainly large as well as full scale use a small model, scan it employing a 3D scanner then transport it to the CNC router for machining, utilizing a specialty cutting phksdb that generates the part file. Utilizing the scanner lets you convert any regular model to a live-size design. Any model may be scanned – a face, a sculpture, an automobile toy, train, boat, plain and what you need larger. You do not have to visualize and imagine just how the 3D model may be like – the scanner does it for you.
The company is really a manufacturer and distributor of CNC hot wire foam cutters, laser cutters and CNC routers. The machines cut various foam including EPS, XPS, EPP, RenShapes, urethane, tooling foam, EVA, polyurethane, MDF, as well as acrylics, plastics, wood and light metals. Through its subsidiary company, WeCutFoam the organization is additionally providing foam cutting, machining and prototyping services creating signs, logo, dimensional letters, props, exhibits, displays, prototypes and a lot more.
Jinan Quick CNC Router Co., Ltd. was founded in 2006, “Quick-Fulltek” is our subsidiary brand which was built in 2012. We have been producing and exporting CNC machines since 2006.Our company locates in Lingang economic develepment zone in Gaoxin district in Jinan, factory floor space is more than 15,000 square meters. We have more than 300 workers including 25 professional designers, 35 experienced after sale service engineers and 20 sales persons.
JINAN QUICK-FULLTEK CNC MACHINERY CO., LTD.
Address:No. 3600, West Airport Road,Gaoxin District, Jinan, China.
E-mail: [email protected]
TEl : +86-531-85719477e
Mbl : +86-15628788693